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MEMS Calculator
developed at the National Institute of Standards and Technology for use with ASTM and SEMI standards

This MEMS Calculator determines the following thin film properties from data taken with an optical interferometer or comparable instrument:  a) residual strain from fixed-fixed beams, b) strain gradient from cantilevers, c) step heights or thicknesses from step-height test structures, and d) in-plane lengths or deflections.  An optical vibrometer or comparable instrument is used to obtain Young's modulus from resonating cantilevers or fixed-fixed beams, and a material test machine is used to obtain the wafer bond strength from micro-chevron test structures.


To help navigate through this web page, the symbol denotes items applicable to the MNT 5-in-1 Standard Reference Material (SRM); however, the pertinent data sheets should be considered generic.

For the MEMS Calculator, the following material is available:

1)  User Guides:

  a)

UsersGuide.SRM.pdf

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This User's Guide provides helpful information pertaining to the MNT 5-in-1 SRM.  Click here for additional information.

  b)

UsersGuide.YM.r1.pdf

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This User's Guide (revision 1) provides helpful information pertaining to the 2008-2009 SEMI MEMS Young's Modulus and Step Height Round Robin Experiment.

  c)

UsersGuide.L&S.pdf

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This User's Guide was used during the 2002 ASTM MEMS Length and Strain Round Robin Experiment and provides helpful information pertaining to residual strain, strain gradient, and in-plane length measurements.

2)  Parameters under consideration and the data sheets used for on-line calculations (with the recommended usage of Internet Explorer):

a)

Young's modulus (using SEMI standard MS4)

      i) Data Sheet YM.1- To find Young's modulus using single layered resonating cantilevers (or fixed-fixed beams)
image - data sheet g

b)

Residual strain (using ASTM standard E 2245)

      i) Data Sheet RS.1- To find residual strain using fixed-fixed beam test structures
      ii) Data Sheet RS.2 - To find residual strain using fixed-fixed beam test structures with a more detailed calculation of the combined standard uncertainty, uc
image - data sheet h

c)

Strain gradient (using ASTM standard E 2246)

      i) Data Sheet SG.1- To find strain gradient using cantilever test structures
      ii) Data Sheet SG.2 - To find strain gradient using cantilever test structures with a more detailed calculation of uc

d)

Step height (using SEMI standard MS2)

      i) Data Sheet SH.1- To find step heights from one step height test structure
      ii) Data Sheet SH.2 - To find step heights taken during the same data session from two step height test structures
      iii) Data Sheet SH.3 - To find step heights taken during different data sessions from two step height test structures
  e) Thickness (using SEMI standard MS2)
      i) Data Sheet T.1 - To find the oxide thickness in a commercial CMOS process
      ii) Data Sheet T.2 - To find the thicknesses of all the layers in a CMOS process using electro-physical technique
      iii) Data Sheet T.3 - To find thicknesses in MEMS processes using optomechanical technique.
image - data sheet a

f)

In-plane length or Deflection (using ASTM standard E 2244)

      i) Data Sheet L.1- To find in-plane lengths with two ends anchored (or to find an inside edge-to-inside edge length measurement)
      ii) Data Sheet L.2 - To find in-plane lengths with transitional edges oriented in the same direction (or to find an inside edge-to-outside edge length measurement from one data trace)
      iii) Data Sheet L.3 - To find in-plane lengths with one end anchored (or to find an inside edge-to-outside edge length measurement from two data traces)
      iv) Data Sheet L.4 - To find in-plane lengths with two ends unanchored (or to find an outside edge-to-outside edge length measurement)
      v) Data Sheet L.5 - To find in-plane deflections from released part to released part
      vi) Data Sheet L.6 - To find in-plane deflections from released part to fixed location
Data Sheet P Icon

g)

Wafer bond strength (using SEMI standard MS5)

      i) Data Sheet WBS.1 - To find wafer bond strength using micro-chevron test structures

3)  The MNT 5-in-1 SRMs:

  a) SRM number and description: Status
    SRM 2494:  MNT 5-in-1 test chip -
                    Using CMOS/MEMS process at
                    On Semiconductor through MOSIS
currently not available
    SRM 2495:  MNT 5-in-1 test chip -
                    Using PolyMUMPs process at MEMSCAP
currently not available
    SRM 2496:  MNT 5-in-1 test chip -
                    Using CMOS CMP process at
                    Taiwan's VIS facility through ITRI
currently not available
  b) Contact information to order an MNT 5-in-1 SRM:  
   

mailing address:
            Standard Reference Materials Program
            NIST, 100 Bureau Drive, Stop 2300
            Gaithersburg, MD  20899-2300

 
    phone:  301-975-6776 or 301-975-2200  
    fax:       301-948-3730  
    email:    srminfo@nist.gov  
    URL:    http://ts.nist.gov/measurementservices/referencematerials/index.cfm  
  c) Technical contact:   mems-support@nist.gov  

4)  Design files and accompanying tiff files:

  The following design file (in GDS-II format), as shown in the accompanying tiff file, was used to fabricate the prototype MNT 5-in-1 SRMs:
  a)

5n1CMOSthick.gds
5n1CMOSthick.tif

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This design file (in GDS-II format) and corresponding tiff file are for chips fabricated on the 1.5 mm On Semiconductor CMOS ABN process available through MOSIS. 
Visit MOSIS (http://www.mosis.com) for fabrication specifics.

  The following design file (in GDS-II format), as shown in the accompanying tiff file, was used to fabricate the 2008-2009 MEMS Young's Modulus and Step Height Round Robin Experiment Test Chips:
  b)

RR.CMOS.gds
RR.CMOS.tif

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This design file (in GDS-II format) and corresponding tiff file are for chips fabricated on the 1.5 mm On Semiconductor CMOS ABN process available through MOSIS. 
Visit MOSIS (http://www.mosis.com) for fabrication specifics.

  The following two design files (in GDS-II format), as shown in the accompanying tiff files, may be used for instructional purposes in conjunction with Data Sheets RS, SG, and L and the MUMPs design file was used to fabricate the 2002 ASTM MEMS Length and Strain Round Robin Experiment Test Chips:
  c)

mumps46.gds
mumps46.tif

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This design file (in GDS-II format) and corresponding tiff file are for chips fabricated on the MUMPs46.
Visit MEMSCAP (http://www.memscap.com) for fabrication specifics.

  d)

music1.gds
music1.tif

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This design file (in GDS-II format) and corresponding tiff file are for chips fabricated on the second surface-micromachining MUSiC processing run.

5) List of pertinent SEMI standard test methods:

  Consult the following three SEMI standards for details concerning the inputs to Data Sheets YM, SH, T, and WBS:

a)

SEMI MS2, Test Method for Step Height Measurements of Thin Films. Click here for ordering information.

b)

SEMI MS4, Test Method for Young's Modulus Measurements of Thin, Reflecting Films Based on the Frequency of Beams in Resonance. Click here for ordering information.

c)

SEMI MS5, Test Method for Wafer Bond Strength Measurements Using Micro-Chevron Test Structures.  Click here for ordering information.

6)  List of pertinent ASTM standard test methods:

  Consult the following three ASTM standards for details concerning the inputs to Data Sheets L, RS, and SG, respectively:

a)

ASTM E 2244, Standard Test Method for In-Plane Length Measurements of Thin, Reflecting Films Using an Optical Interferometer.Click here for ordering information.

b)

ASTM E 2245, Standard Test Method for Residual Strain Measurements of Thin, Reflecting Films Using an Optical Interferometer.Click here for ordering information.

c)

ASTM E 2246, Standard Test Method for Strain Gradient Measurements of Thin, Reflecting Films Using an Optical Interferometer.Click here for ordering information.

  These standards are also available in the Annual Book of ASTM Standards, Vol. 03.01. Click here for ordering information.

7)  List of MEMS terminology standards:

a)

ASTM E 2444, Terminology Relating to Measurements Taken on Thin, Reflecting Films.  Click here for ordering information.  This standard is also available in the Annual Book of ASTM Standards, Vol. 03.01. Click here for ordering information.

b)

SEMI MS3, Terminology for MEMS Technology.  Click here for ordering information.

8)  List of other pertinent references:

   

Reference Link

 

Brief Description

Pertinent Parameter(s)

  a)

EDL.vol.28.11.07.pdf

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This Electron Device Letter presents a method of obtaining the Young's modulus values of all the layers in a CMOS process.  The thicknesses obtained from the electro-physical technique are amongst the inputs for the optimization program. Young's modulus & thickness
  b) NISTJRes.V112.No5.07.pdf - This NIST Journal of Research article presents the electro-physical technique used to obtain all the thicknesses in a CMOS process using Data Sheet T.2.  It also provides the user with a more in-depth understanding of SEMI standard MS2. step height & thickness
  c) JMEMS.Thick.2001 - This JMEMS article presents an optomechanical technique for measuring layer thickness in MEMS processes.  Data Sheet T.3 can be used for the calculations. thickness
  d) NISTSP1048.pdf - This 2006 NIST Special Publication (NISTSP 1048) lists (on page 309) the US Measurement System (USMS) critical measurement targets for accelerating innovation in Micro Nano Technology.  
  e) NISTIR7291.pdf - This NIST Internal Report (NISTIR #7291) presents the 2002 ASTM MEMS Length and Strain Round Robin Results and the uncertainty equations used in Data Sheets RS, SG, and L. residual strain, strain gradient, &  length
  f)

NISTIR6779.pdf

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This NIST Internal Report (NISTIR #6779) provides the user with a more in-depth understanding of the ASTM standard test methods used in Data Sheets RS, SG, and L.

residual strain, strain gradient, & length


Email questions or comments to
mems-support@nist.gov.

Adobe Acrobat Reader (version 4.0x or greater) will be needed to view many of these documents. If you do not have this program, you may download it free of charge. The software is identified in order to assist users of this information service. In no case does such identification imply recommendation or endorsement by the National Institute of Standards and Technology.

NIST is an agency of the U.S. Commerce Department
The Semiconductor Electronics Division is within the Electronics and Electrical Engineering Laboratory.
The MNT Project (http://www.eeel.nist.gov/812/MNT/index.html) is within the Enabling Devices and ICs Group.

Date created: 3/12/2002
Last updated: 6/8/2009

 
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